Success Story
Transforming Spare Parts Logistics with AI & Wearable Technology
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100%
Stock Accuracy
Full
Digitalization
Real-Time
SAP synchronisation
Industry
Manufacturing
Category
Digitalization
AI Assistance
Solution
VEGA-X
Wispar
Executive Summary
Çimsa’s spare-parts operation now runs with real-time control and end-to-end traceability. Continuous reconciliation delivers near-100% alignment between SAP records and physical stock while eliminating paper. Operations have shifted from reactive to proactive via early anomaly alerts; hands-free picking increases speed, errors drop, and inventory holding is optimized.
About Company
Çimsa is one of Turkey’s leading producers of cement and construction materials. Operating under Sabancı Holding, the company manufactures a wide range of products, including white and grey cement and ready-mix concrete. As a heavy-industry manufacturer, Çimsa’s plants rely on large-scale machinery and equipment; to ensure continuity and prevent unplanned downtime, the company maintains spare-parts warehouses stocked for routine maintenance and urgent repairs.

Job Title - Name
AI-powered WISPAR + Vega-X made Çimsa’s MRO warehouse paperless, real-time, and near-100% aligned between SAP records and physical stock.
The Challenge
Managing thousands of spare parts SKUs in heavy industry demanded tighter control than paper forms and handheld-terminal workflows could provide.
Reconciliation lag created discrepancies between SAP records and on-floor inventory; early-warning mechanisms for unexpected usage or low stock were limited; and authorization/traceability checks were difficult to sustain at speed.
The mandate was clear: gain real-time visibility, cut manual errors, and keep optimal stock levels without slowing operations.
The Solution
TIM deployed the WISPAR warehouse platform fully integrated with SAP, digitizing requests, movements, cycle counts, and QC so every action left a live system trace.
AI anomaly detection flagged sudden consumption spikes or irregular depletion; a conversational AI Assistant answered inventory questions and could trigger actions (e.g., reorders) at thresholds.
On the floor, Vega-X smart gloves enabled hands-free scanning and faster, error-resistant picking while reducing device burden. Together, these elements established continuous reconciliation and end-to-end traceability,replacing periodic audits with always-on control.
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Results
100%
Paperless Operations
AI-Based
Anomaly Detection
100%
Stock Accuracy

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