cimsa logo

 

Success Story

Transforming Spare Parts Logistics with AI & Wearable Technology

 

digitalization  transparency  stock accuracy

 

cimsa factory

100%

Stock Accuracy

Full

Digitalization

Real-Time

SAP synchronisation

Industry

Manufacturing

 

Category

Digitalization

AI Assistance

Solution

VEGA-X

Wispar

Executive Summary

 

Çimsa’s spare-parts operation now runs with real-time control and end-to-end traceability. Continuous reconciliation delivers near-100% alignment between SAP records and physical stock while eliminating paper. Operations have shifted from reactive to proactive via early anomaly alerts; hands-free picking increases speed, errors drop, and inventory holding is optimized.

 

About Company

 

Çimsa is one of Turkey’s leading producers of cement and construction materials. Operating under Sabancı Holding, the company manufactures a wide range of products, including white and grey cement and ready-mix concrete. As a heavy-industry manufacturer, Çimsa’s plants rely on large-scale machinery and equipment; to ensure continuity and prevent unplanned downtime, the company maintains spare-parts warehouses stocked for routine maintenance and urgent repairs.

cement factory Cimsa

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Job Title - Name

AI-powered WISPAR + Vega-X made Çimsa’s MRO warehouse paperless, real-time, and near-100% aligned between SAP records and physical stock.

 

The Challenge

Managing thousands of spare parts SKUs in heavy industry demanded tighter control than paper forms and handheld-terminal workflows could provide.

Reconciliation lag created discrepancies between SAP records and on-floor inventory; early-warning mechanisms for unexpected usage or low stock were limited; and authorization/traceability checks were difficult to sustain at speed.

The mandate was clear: gain real-time visibility, cut manual errors, and keep optimal stock levels without slowing operations.

The Solution

TIM deployed the WISPAR warehouse platform fully integrated with SAP, digitizing requests, movements, cycle counts, and QC so every action left a live system trace.

AI anomaly detection flagged sudden consumption spikes or irregular depletion; a conversational AI Assistant answered inventory questions and could trigger actions (e.g., reorders) at thresholds.

On the floor, Vega-X smart gloves enabled hands-free scanning and faster, error-resistant picking while reducing device burden. Together, these elements established continuous reconciliation and end-to-end traceability,replacing periodic audits with always-on control.

cement factory

Results

100%

Paperless Operations

AI-Based

Anomaly Detection

100%

Stock Accuracy

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Real stories from global leaders using TIM to drive efficiency, transparency, and growth.

 

Cimsa Success Story

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